Application

The Auclean product line covers transfer printing systems, designed specifically for the printing and coating industries. In addition to core components such as high-precision ceramic mesh rollers, we also provide complete inking solutions, cleaning integration solutions, and palte mounting integration solutions. All products and services work together to enhance the quality and efficiency of the transfer printing system.

In order to improve work efficiency, product quality, and reduce production costs, the industrial sector is facing the challenge of operating in small spaces and high operating speeds, which is particularly evident in the film and paper industries. It is crucial to promote the light weighting of guide rollers in film enterprises in order to maintain market competitiveness. At the same time, the surface of the carbon fiber guide roller can be coated with rubber, composite ceramics, and metals (such as chromium, stainless steel, copper, aluminum, etc.), and the surface structure can be processed according to customer needs, such as diamond or spiral grooves.

Carbon fiber materials have high strength and light weight. After replacing the original metal steel roller with a carbon fiber roller, its weight is about 10-40% of the original steel roller, and the larger the roller diameter, the more obvious the weight reduction effect. Due to its lighter weight, the linear velocity of the driven guide roller during acceleration or deceleration is more likely to be consistent with the linear velocity of the strip, thereby helping to ensure product quality. At the same time, carbon fiber materials have excellent elastic modulus, excellent creep resistance, and good rigidity. While ensuring processing accuracy, they reduce vibration and significantly improve production speed and efficiency.

Carbon fiber composite materials have become an important engineering material due to their high strength, high modulus, and lightweight properties. In the process of replacing metals and alloys, it has been applied to key components of non-woven equipment such as carding machines, laying machines, and winding machines, breaking through the performance limitations of traditional structural materials.

When carbon fiber rollers are applied to paper machines, they have two important technical characteristics: maintaining stable rotation at high speeds and extending their service life. The key to achieving high-speed and stable rotation is to ensure the high dynamic balance of the rollers, and another key point is the surface treatment technology of the rollers. Due to the rough surface of high-speed moving paper, the roller surface needs to have good wear resistance. To enhance the exhaust effect and wear resistance of the roller surface, the carbon fiber roller surface can be equipped with grooves and a composite tungsten carbide metal ceramic layer.

The carbon fiber electrode sheet roller is suitable for shaft type roller pressing equipment with high requirements for dynamic balance accuracy, such as lithium battery winding machines. Due to the high precision requirements for polar roller pressing, the roller press machine needs to have characteristics such as lightweight, uniform pressure, convenient adjustment, and high precision. Traditional lithium battery winding machines often use aluminum alloy materials for the rollers, but aluminum alloy rollers have disadvantages such as heavy weight, slow starting speed, and high inertia, resulting in high energy consumption, material loss, and affecting production efficiency. In contrast, carbon fiber exhibits certain advantages in these aspects.

Flywheel energy storage is a method of converting electrical energy into kinetic energy and storing it, which is driven by an electric motor to rotate and store energy. If necessary, the flywheel is used to drive a generator to generate electricity. Carbon fiber is a type of carbon fiber material, usually divided into three categories: ordinary type, high-strength type, and high modulus type. It has characteristics such as high strength, high modulus, low density, low expansion, high temperature resistance, and fatigue resistance, and has good functional design. The carbon fiber composite flywheel structure mainly includes solid, hollow, and approximately hollow structures. The mass of the hollow structure flywheel is concentrated on the rim, maximizing energy storage while reducing the flywheel mass and increasing energy storage density.

To meet different purposes and functional requirements, carbon fiber rollers can achieve various effects through different surface treatment processes. For example, the roller surface can be coated with metal (such as chromium, copper, aluminum, stainless steel, etc.), sprayed with ceramic alloys, and encapsulated with rubber (such as silicone, polyurethane, EPDM, nitrile, etc.).